Low Tin Content Soldering Copper Communication Wiring Harnesses Phosphor Bronze Wire

Product Description

Product Description

Tin Copper Alloy Wire/Phosphor Bronze Wire:
Phosphor bronze is mainly composed of copper, containing 3.5~9% tin and 0.01~0.4% phosphorus. Mainly used in industry as wear-resistant parts and elastic components. It has good conductivity; Not prone to fever; Has strong fatigue resistance, higher corrosion resistance, stronger wear resistance, and no spark during impact; With excellent mechanical processing performance and chip forming performance, it can quickly shorten the processing time of parts, etc
Product Advantage:
1. Stable Performance: Tin-copper alloy wire has a high operating temperature range for harsh environment applications.
2. Good Mechanical Properties: High hardness, high strength and high toughness, withstand large forces and vibrations.
3. Durable and Good Corrosion Resistance: Withstand oxidation, sulfide and other corrosive media for a long time.
4. The mechanical properties can be privately customized, to ensure stable and reliable application in the different conditions.

Product Parameters

Phosphor Bronze Wire Properties

Chemical Compositiom
Alloy No.			Chemical Compositiom(wt.%)
			Cu+Ag	Sn	P	Pb(Max.)	Fe(Max.)	Zn(Max.)
1	JIS	C5111	Remainder	3.5-4.5	0.03-0.35	0.05	0.10	0.30
	ASTM	C51100	Remainder	3.5-4.9	0.03-0.35	0.05	0.10	0.30
	GB	QSn4-0.3	Remainder	3.5-4.9	0.03-0.35	0.05	0.10	0.30
	EN	CuSn4	Remainder	3.5-4.5	0.01-0.40	0.02	0.10	0.20
2	JIS	C5102	Remainder	4.2-5.5	0.03-0.35	0.05	0.10	0.30
	ASTM	C51000	Remainder	4.2-5.8	0.03-0.35	0.05	0.10	0.30
	GB	QSn5-0.2	Remainder	4.2-5.8	0.03-0.05	0.05	0.10	0.30
	EN	CuSn5	Remainder
3	JIS	C5191	Remainder	5.5-7.0	0.03-0.35	0.05	0.10	0.30
	ASTM	C51900	Remainder	5.0-7.0	0.03-0.05	0.05	0.10	0.30
	GB	QSn6.5-0.1	Remainder	6.0-7.0	0.10-0.25	0.02	0.05	0.30
	EN	CuSn6	Remainder	5.5-7.0	0.01-0.40	0.02	0.10	0.20
4	JIS	C5212	Remainder	7.0-9.0	0.03-0.35	0.05	0.10	0.30
	ASTM	C52100	Remainder	7.0-9.0	0.03-0.35	0.05	0.10	0.30
	GB	QSn8-0.3	Remainder	7.0-9.0	0.03-0.35	0.05	0.10	0.30
	EN	CuSn6	Remainder	7.5-8.5	0.01-0.40	0.02	0.10	0.20
Mechanical Properties
Alloy No.			Temper Designation	Diameter	Tensile strengh		Elongation
				MM	Mpa		%
1 2 3	QSn4-0.3 QSn5-0.2 QSn6.5-0.1		O60(annealed)	0.1-1.0	≥350		≥35
			M	>1.0-8.5	≥350		≥45
			H01 (quarter-hard) 1/4H	0.1-1.0	480-680		/
				>1.0-2.0	450-650		≥10
				>2.0-4.0	420-620		≥15
				>4.0-6.0	400-600		≥20
				>6.0-8.5	380-580		≥22
			H02 (halfr-hard) 1/2H	0.1-1.0	540-740		/
				>1.0-2.0	520-720		/
				>2.0-4.0	500-700		≥4
				>4.0-6.0	480-680		≥8
				>6.0-8.5	460-660		≥10
			H03 (three-quarter-hard) 3/4H	0.1-1.0	750-950		/
				>1.0-2.0	730-920		/
				>2.0-4.0	710-900		/
				>4.0-6.0	690-880		/
				>6.0-8.5	640-860		/
			H04 (hard) H	0.1-1.0	880-1130		/
				>1.0-2.0	860-1060		/
				>2.0-4.0	830-1030		/
				>4.0-6.0	780-980		/
				>6.0-8.5	690-950		/
4	QSn8-0.3		O60(annealed) M	0.1-8.5	365-470		≥30
			H01 (quarter-hard) 1/4H	0.1-8.5	510-625		≥8
			H02 (halfr-hard) 1/2H	0.1-8.5	655-795		/
			H03 (three-quarter-hard) 3/4H	0.1-8.5	780-930		/
			H04 (hard) 1/2H	0.1-8.5	860-1035		/

 

Application

Phosphor bronze is mainly composed of copper, containing 3.5~9% tin and 0.01~0.4% phosphorus. Mainly used in industry as wear-resistant parts and elastic components. It has good conductivity; Not prone to fever; Has strong fatigue resistance, higher corrosion resistance, stronger wear resistance, and no spark during impact; With excellent mechanical processing performance and chip forming performance, it can quickly shorten the processing time of parts, etc.

The main applications are electronic electrical springs, electronic switches, Electrical connector, electronic slots and pins, etc; Alloy wires with low tin content are also widely used in automotive wiring harnesses, medical machinery wiring harnesses, communication wiring harnesses, high-speed rail contact wires, and other fields.

Company Profile

      Jiangsu Jiahua Metal Wire Co., Ltd. is located in the hometown of the historical and cultural celebrity, Zheng Banqiao, i. e. Xinghua City in the central of Jiangsu. The company, founded in 2009, is engaged in professional production of high-quality and high-demand tinned (electroplated and hot-DIP) copper wires, tinned (electroplated and hot-DIP) copper clad steel wires, tinned (electroplated and hot-DIP) alloy wires, jumper wires (jumpers) and bare copper wires for electronics industry as well as high-standard and special-requirement stranded tinned wires, bare stranded copper wires, stranded plated wires for wire and cable industry. The company inputs a total investment of RMB 5 million and covers a floor area of about 20, 000 square meters and a construction area of 5, 000 square meters. The specifications of products vary from 0.03mm to 3mm, and the packaging modes include PP wound packages, vacuum-chamber packages, PVC shaft-mounted packages, steel-plate packages, steel-rack coiling packages, tight coiling packages, flexible and various, to fully meet the production demand in the industry. Currently, the company's annual production capacity is 3600 tons of tinned copper wires, 1200 tons of tinned copper clad steel wires, 1200 tons of bare copper wires and 800 tons of alloy copper wires.
      The company implements the ISO9001, ISO14001, ISO45001 Management System and adheres to the " quality policy of reasonable planning, standard management; Quality first, customer upmost; Continuous improvement, sustainable development", to constantly improve product quality and increase market competitiveness to achieve sustainable development and sustainable development. 

Workflow

The production equipment adopted by the company are redesigned and developed on the basis of absorbing the advantages of the advanced equivalent equipment of Japan, Taiwan and Germany in combination with twenty years of work experience, to ensure the excellence and stability of resistance to high temperature, oxidation, wetting and salt spray and other performances of the products. Thus the equipment is advanced, efficient and precise.

Our Partners

The customers are distributed in Yangtze River Delta, Pearl River Delta, Bohai Bay area, Haixi Area, the Southwest and Guanzhong Area. Our products are also directly exported to countries and regions such as the United States, Mexico, Brazil, Argentina, Germany, France, Poland, Portugal, Italy, Australia, South Korea, Japan, Southeast Asia, South Asia, the Middle East, and Africa.

Packaging & Shipping

The packaging methods are PP barrel, carton vacuum packing, PVC shaft packing, iron tray packing, iron frame closing packing, tight closing packing, which are flexible and diverse and can fully meet the production needs of customers.